Resources & Extraction

Mining & Minerals Gaskets & Seals

Gasket selection for abrasive slurry, chemical circuits, pressure equipment, vibration, and remote-site maintenance.

Mining joints see abrasive particles, changing chemistry, thermal cycling, vibration, and difficult freight. We start with the process fluid, normal and upset conditions, flange drawing, equipment specification, and site material list before recommending a gasket construction.

Slurry Particle and velocity review
Chemicals Concentration and upset review
Pressure Equipment classification
AS 2129 Installed-base flange checks
The Mining Sealing Problem

Five Challenges That Destroy Gaskets

Standard gaskets fail in mining because the conditions are anything but standard. Each of these challenges demands specific material knowledge and application experience.

Abrasive Slurry Wear

Mineral particles can erode exposed gasket edges and sealing faces. The solids basis, particle shape, velocity, chemistry, temperature, and flange movement all affect the wear mechanism.

Chemical Attack

Acid storage and dosing, leach liquor, cyanide circuits, caustic refining, and flotation reagents are different services. Each needs the actual chemistry, contaminants, normal and upset conditions, and joint data.

Temperature Extremes & UV

Pilbara sites can see very high summer temperatures, intense UV, dust, and large seasonal or diurnal changes. Use the site's design minimum and maximum rather than combining separate climate records.

Vibration & Bolt Relaxation

Crushers, mills, and screens can impose cyclic movement and impact loads on connected joints. Flange stiffness, bolting, alignment, assembly practice, and the selected gasket construction must be reviewed together.

Remote Supply Chain

Remote freight makes identification errors and missing shutdown parts harder to recover from. Verify the flange drawing, material specification, quantities, documentation, and delivery route before the maintenance window.

Challenge 1

Beating Abrasion in Slurry Service

Abrasive particles can wear exposed gasket edges and damage sealing faces in slurry pipelines, pump casings, thickener underflows, and transfer equipment.

Natural rubber is often screened for wet abrasive slurry, while selected NBR compounds may be considered where petroleum contamination is present. Performance depends on particle shape, solids basis, velocity, chemistry, temperature, and the exact compound.

Key Applications

  • Slurry pump casings: confirm the equipment drawing, solids basis, particle characteristics, fluid chemistry, and specified elastomer compound
  • Tailings pipelines: verify the AS 2129 table designation or other flange standard from the drawing before selecting a full-face gasket
  • Thickener underflows: check actual flange dimensions, low-pressure extrusion risk, solids loading, and maintenance access
  • Conveyor dust seals: match strip material and hardness to abrasion, impact, movement, dust, and outdoor exposure

Elastomer Selection for Slurry Service

Initial screening cues only; exact compounds and joint conditions still need review.

Application
Material
Why
Mineral slurry
Natural rubber candidate
Screen for particle shape, velocity, chemistry, and temperature
Oily slurry
NBR candidate
Check the oil package and abrasive duty against compound data
Process water
EPDM candidate
Check water chemistry, UV exposure, pressure, and temperature
High-impact chutes
Polyurethane candidate
Confirm grade, hardness, impact, and cutting conditions

Record the solids basis, particle shape, velocity, contaminants, temperature, pressure, flange design, movement, and site material list before selection.

Gasket Materials by Chemical Circuit

Treat each circuit as a separate service and verify the exact compound or construction against site requirements.

Sulphuric Acid Leach

Record the acid concentration, contaminants, normal and upset temperature, pressure, cycling, flange material and facing, and site material list. PTFE and selected elastomer compounds are screening candidates only.

Concentrated H₂SO₄ Storage and Dosing

Keep concentrated storage or dosing duty separate from the downstream leach concentration. Use the exact compound or gasket construction data for the stated concentration, temperature, pressure, duration, and joint.

Cyanide Circuit

Select against the actual cyanide solution, pH, contaminants, temperature, pressure, and flange design. This page does not prescribe a polymer family; follow the site's material-control and cyanide-management systems.

Hot Caustic Alumina Refining

Digestion and associated caustic duties need equipment-specific pressure-temperature data, atmosphere, cycling, flange load, corrosion review, and the OEM or site gasket specification. Do not infer suitability from filler or alloy name alone.

Flotation Reagents

MIBC, xanthates, NaHS and other reagents require compound-specific checks for concentration, carrier fluid, contaminants, temperature, pressure, and exposure time.

Challenge 2

Matching Materials to Chemical Circuits

Acid storage and dosing, leach liquor, cyanide solution, caustic refining, and flotation reagents have different hazards and compatibility limits. The line list and site material-control system should keep each service tied to its verified specification.

Acid contamination of cyanide solution can release highly toxic hydrogen cyanide. Circuit isolation, labelling, storage, work controls, and emergency arrangements must follow the site's cyanide-management system and SDS; gasket colour is only an identification aid.

Safety-Critical

Do not treat polymer identity or colour coding as the barrier that prevents acid and cyanide mixing. Follow the site's process-isolation, inventory-control, labelling, material-verification, and cyanide-management procedures.

Autoclave Service (HPAL)

High-Pressure Acid Leaching joints require the equipment design pressure and temperature, acid and solids chemistry, normal and upset conditions, flange material and facing, cycling, bolt load, corrosion review, and OEM or site gasket specification. Do not infer approval from a filler, winding alloy, or gasket type alone.

Challenge 3

Surviving Temperature Extremes and UV

The Bureau of Meteorology recorded 50.7 °C at Onslow on 13 January 2022. That record is not one end of a representative daily range. Use the site's design minimum and maximum, solar loading, equipment temperature, and cycling profile for gasket selection.

High UV, ozone, dust, and weather exposure can shorten elastomer life. Check the exact compound's weathering data, shielding, strain, temperature, and inspection interval rather than relying on the polymer-family name.

Selection Checks

  • Expanded PTFE: check the named product's creep, recovery, pressure-temperature limits, and required gasket stress
  • Flexible graphite: verify grade, oxidation atmosphere, pressure, gasket stress, temperature, and exposure duration
  • EPDM: selected compounds can offer useful weathering resistance; confirm fluid and temperature compatibility
  • Spiral wound gaskets: construction, filler, winding, flange, line class, assembly, and cycling all affect performance

Australian Mining Regions

Environmental conditions that drive gasket material selection.

Region
Summer Exposure
Minimum Design Input
Challenge
Pilbara (WA)
Very high
Site-specific
Heat, UV, dust
Goldfields (WA)
High
Below 0 °C possible
Seasonal range, chemicals
Bowen Basin (QLD)
High
Site-specific
Heat, dust, gas controls
Mt Isa (QLD)
High
Site-specific
Heat, acid duties, remoteness
Olympic Dam (SA)
High
Site-specific
Seasonal range, process chemistry

Source: Bureau of Meteorology records. Pilbara record: 50.7 °C at Onslow (2022).

Challenge 4

Managing Vibration and Bolt Relaxation

Comminution equipment can impose cyclic movement and impact loads on connected joints. The actual frequency, amplitude, alignment, pipe support, flange stiffness, fasteners, and assembly condition determine how the bolted joint responds.

Loss of gasket stress can open a leak path, but changing gasket type does not correct poor alignment, insufficient bolt load, weak flanges, or unsupported pipework. Review the complete joint before selecting among:

  • Spiral wound gaskets — spring-like recovery
  • Kammprofile gaskets — conformable facings
  • Expanded PTFE — high compression recovery

Gasket Type by Equipment

Vibrating Screens

Cyclic loading; verify frequency and flange movement

Project-selected
SAG / Ball Mills

Low-frequency, high-amplitude movement

Joint-specific
Crushers (Jaw / Cone)

Impact loading and dust ingress

Equipment-specific
Autoclaves (HPAL)

Hot acidic slurry under pressure

OEM-specified

Workshop Tip

Set inspection and bolt-management intervals from the site's integrity programme. Select an inner ring where the current ASME B16.20 requirements, filler, size and class, flange bore, line class, or project specification call for one; inner rings can limit inward buckling and protect the bore.
Material Selection

Materials for Mining Service

Mining is not one environment. It's dozens. Iron ore crushing, gold cyanide leaching, copper acid circuits, alumina caustic refining, and coal wash plants each need different gasket materials.

Natural Rubber (NR)

Natural rubber is often screened for wet abrasive slurry. Suitability still depends on compound, particle shape, solids basis, velocity, chemistry, temperature, and joint movement.

Wet abrasionCompound-specificCheck oil and acid exposure

EPDM

Selected EPDM compounds are candidates for process water and outdoor duties. Check the water chemistry, oil contamination, UV exposure, pressure, temperature, and exact grade.

Water dutiesOutdoor exposureVerify compound data

PTFE

PTFE has broad chemical resistance and is often screened for reagent service. Grade, filler, gasket construction, flange load, creep, temperature, pressure, and contaminants control selection.

Broad chemical resistanceJoint-specificCheck creep and load

FKM (Viton)

FKM is a family of compounds, not a single acid-service rating. Use the compound code and manufacturer data for the exact acid, concentration, contaminants, temperature, pressure, and exposure time.

Compound-specificChemical screeningVerify formulation

Compressed Fibre

Compressed fibre sheet products can suit selected utility and process duties. The actual product, thickness, fluid, flange, pressure-temperature combination, and manufacturer limits must be checked.

Product-specificUtility dutiesCheck P–T limits

Spiral Wound (316L / C-276)

Spiral wound gasket construction must match the flange, filler, winding material, pressure-temperature envelope, corrosion review, and project line class. Alloy name alone does not approve a gasket for HPAL duty.

Construction-specificFlange and line classProject approval

Lithium Sector

Geoscience Australia reported that Australia produced 43% of world lithium output in 2024. Keep mine and concentrator duties separate from downstream conversion: calcination, sulphate roasting, leaching, and caustic conversion occur in distinct units and may be at another site. Select each gasket from the unit's chemistry, design pressure and temperature, flange, cycling, and OEM or project specification.
Compliance

Standards and Regulatory Framework

Australian sites contain AS 2129, ASME, EN, and legacy metric flanges. Read the equipment drawing and confirm the table or class, dimensions, facing, material, pressure-temperature basis, and project standard before ordering a gasket.

AS 2129:2000

Flanges for Pipes, Valves and Fittings

Remains relevant to installed Australian plant. Verify the table designation, dimensions, material, pressure-temperature basis, and equipment drawing before specifying a replacement gasket.

AS 1210:2010

Pressure Vessels

A pressure-vessel design and construction standard where its scope applies. WHS classification and registration duties depend on the equipment, hazard level, and jurisdiction; a process name alone does not make a tank a pressure vessel.

AS 4041 / ASME B31.4

Piping System Boundaries

The applicable piping code depends on the fluid, facility or transportation-system boundary, jurisdiction, and project specification. ASME B31.4 slurry scope does not make it the code for every internal mineral-processing line.

ASME B16.21 / B16.20

Gasket Standards

B16.21 covers non-metallic flat gaskets. B16.20 covers spiral wound and ring joint gaskets. Both apply where ASME flanges are used — common on imported equipment.

EN 1092-1 / EN 1092-2

Metric Flanges

Use the applicable EN 1092 standard for current steel or cast-iron flange work. Legacy drawings may reference DIN 2501; verify the actual bolt circle, facing, bore, and dimensions from the drawing.

State Mine Safety

Current Australian Regulators

WA: WorkSafe Commissioner and WorkSafe WA under the Work Health and Safety Act 2020 and Work Health and Safety (Mines) Regulations 2022. Queensland: Resources Safety & Health Queensland under the Mining and Quarrying Safety and Health Act 1999 for mineral mines and quarries. NSW: Resources Regulator under the Work Health and Safety (Mines and Petroleum Sites) Act 2013 and 2022 Regulation.

AS 2129 Installed Base

AS 2129 remains relevant to installed Australian plant, but its table designations are not interchangeable with PN labels. Use the licensed AS 2129:2000 pressure-temperature provisions and the equipment drawing before publishing or ordering against a table designation.
Product Range

Products for Mining and Minerals

Product categories are starting points. Confirm the exact dimensions, compound or construction, service conditions, flange, equipment specification, and documentation before selection.

Soft-Cut Gaskets

CNAF, Rubber, PTFE, Graphite, and more

Non-metallic gaskets cut to your drawings in compressed fibre, rubber, PTFE, flexible graphite, and other sheet materials.

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Metal Gaskets

Spiral Wound, Ring Joint, Kammprofile, Jacketed

Metallic and semi-metallic gaskets for high-integrity flanged connections — Spiral Wound, Ring Joint, Kammprofile, and Jacketed types for petrochemical, refinery, and high-pressure pipeline service.

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Compression Packing

Braided Packing for Pumps & Valves

Braided packing in PTFE, graphite, aramid, and hybrid constructions for pumps, valves, and rotating equipment.

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Moulded Parts

Custom Moulded Rubber Components

Custom moulded rubber components including diaphragms, bellows, bumpers, and custom-profile seals to your specifications.

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Extruded Profiles

Door Seals, Edge Trim & Custom Extrusions

Extruded rubber and plastic sealing profiles for doors, enclosures, and industrial equipment — in EPDM, silicone, neoprene, and TPE. Standard and custom cross-sections available.

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Expansion Joints

Rubber, Metal & Fabric Bellows

Expansion joints to absorb thermal movement, vibration, and misalignment in piping systems. Available in rubber, metal, and fabric.

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Flange Isolation Kits

Electrical Isolation for Cathodic Protection

Complete flange isolation gasket sets with insulating sleeves and washers to prevent galvanic corrosion in pipeline systems.

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Hydraulic & Pneumatic Seals

Rod, Piston & Cylinder Seals

Machined seals for hydraulic and pneumatic cylinders including rod seals, piston seals, wipers, and wear rings.

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Gaskets for Your Next Shutdown?

For shutdown work, send the flange list, drawings, service conditions, quantities, required documentation, and delivery location. We will confirm material selection, supply route, document availability, and lead time at quotation.

  • AS 2129, ASME and legacy dimensions checked against drawings
  • Acid and slurry duties reviewed from stated service conditions
  • Documentation scope confirmed before order
  • Delivery timing confirmed for the named site and quantity

Disclaimer

This page is provided for general engineering reference only and does not constitute professional advice, specification, or guarantee of performance. Actual results depend on specific application conditions. Universal Gaskets Pty Ltd accepts no responsibility or liability for decisions made based on this information. For full terms, see our Terms & Conditions.

Temperature ranges, chemical resistance ratings, and mechanical properties cited on this page are typical values for standard grades. Actual performance varies with compound formulation, filler package, and service conditions — contact us to confirm suitability for your specific application.