EVA Foam

EVA is a versatile closed-cell foam material available in six density grades, from ultra-soft cushioning through to firm structural grades. We stock EVA foam sheet in multiple densities, colours, and thicknesses (including our TF Tuff Foam series), making it our primary recommendation for custom packaging, anti-vibration mounts, and precision case inserts.

At a Glance

Temperature Range

-40 °C to +60 °C

Thickness Range

1 mm to 50 mm

Brands We Stock

Tuff Foam
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Technical Properties

Typical values across stocked grades. Specific grade data sheets available on request.

Continuous Service Temperature−40 °C to +60 °C
Density Range (ASTM D3575)30–400 kg/m³
Tensile Strength (ASTM D412)0.5–4.0 MPa (varies with density)
Elongation at Break (ASTM D412)150–400%
Compression Set (ASTM D3575)10–30% (25% deflection, 24 hr)
Hardness (ASTM C297 / Shore)Shore C 15–60 (varies with density)
Water Absorption (ASTM D3575)<2% by volume (closed-cell)
Cell StructureClosed-cell – moisture and vapour resistant
Chemical ResistanceGood to dilute acids, bases, and alcohols
Flammability (FMVSS 302)Self-extinguishing in many grades; HF-1 available
Colours AvailableBlack, white, grey, blue, yellow, red, fawn
Thickness Range Stocked1 mm to 50 mm

Common Applications

  • Custom case inserts and tool foam
  • Packaging cushioning and protective inserts
  • Anti-vibration pads and machine mounts
  • Sports and fitness equipment padding
  • Gaskets and seals for low-pressure enclosures
  • Orthopaedic and medical device padding
  • Acoustic dampening and sound isolation pads
  • Craft, cosplay, and model-making materials
  • Marine and outdoor cushioning (UV-resistant grades)

Available Grades

Brands we stock: Tuff Foam

EVA 30 (30 kg/m³)

Ultra-soft, low-density EVA foam for lightweight cushioning, surface protection, and delicate item packaging. The softest grade in our range.

EVA 45 (45 kg/m³)

Soft-density EVA foam offering a balance of cushioning and support. Popular for packaging inserts and general-purpose padding applications.

EVA 60 (60 kg/m³)

Medium-density EVA foam, and our most versatile grade. Suited to case inserts, anti-vibration mounts, and applications requiring moderate firmness with good recovery.

EVA 75 (75 kg/m³)

Medium-firm EVA foam for tool case inserts, sports padding, and structural cushioning where greater load support is required.

EVA 105–120 (105–120 kg/m³)

Firm-density EVA foam for higher-load applications including industrial anti-vibration pads, structural supports, and heavy-duty packaging.

EVA 190–220 (190–220 kg/m³)

High-density EVA foam for demanding structural and load-bearing applications. Used for machine feet, heavy equipment mounts, and impact-absorbing barriers.

EVA 400 (400 kg/m³)

Ultra-high-density EVA foam — the firmest grade in our range. Used for maximum load support, precision machined components, and structural applications where minimal compression is critical.

TF (Tuff Foam) Series

Our branded Tuff Foam range of premium EVA grades with enhanced durability and consistent cell structure. Available across multiple densities for heavy-duty industrial packaging and protective applications.

Need EVA Foam?

We supply eva foam in sheet, roll, and custom die-cut forms. Contact our team for pricing, data sheets, or technical assistance.

Disclaimer

This resource is provided for general engineering reference only and does not constitute professional advice, specification, or guarantee of performance. Actual results depend on specific application conditions. Universal Gaskets Pty Ltd accepts no responsibility or liability for decisions made based on this information. For full terms, see our Terms & Conditions.